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Best ways to reduce weight

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67K views 84 replies 39 participants last post by  kingofthehill29  
#1 ·
I'd like to gather your ideas on what's the most efficient way to reduce the overall weight of the car, since that's one of the most potent ways to increase performance. Some mods might reduce weight by a lot but are expensive to execute, other mods might be cheap but reduce less weight.

The first thing I thought of was switching the seats for aftermarket bucket seats. I read in the other big forum that the GT86 driver seat weighs 43.6 lbs and the passenger seat weighs 39.2 lbs. I assume that the seats in the 2nd gen cars are similar. Then I've checked the weight of some Bride bucket seats and you can get as low as 14 lbs per seat, so that's a reduction of ~55 lbs with little effort.

What are your suggestions for even more weight reduction?
 
#2 ·
GR seats are a little lighter than previous gen. Washer fluid is definitely the cheapest way to reduce weight. I’d like to reduce weight as well but it’s difficult to lose a significant amount. I would want to lose it where it matters most which is at the extremities of the car and in the front. Lightweight battery for summer conditions might be a relatively cheap weight reduction. Lightweight header might give some more net power as well as weight reduction. I’d be interested in other ideas as well!
 
#7 ·
Well, if you want to save weight by replacing OEM parts with high quality aftermarket options… TWS T66-F in 18x8 +44 with the stock 215/40/R18 tyres will save you about 7lbs per corner. (Total 28lbs)

Then an AP Racing BBK with 298mm size rotors will save you 20lbs

Then add a Fujitsubo Authorise RM+c single outlet titanium exhaust to save another 25lbs

73 pounds saved and all it took was a lot of money… but no sacrifice to comfort… add some nice bucket seats and you are over 100lbs saved quite easily

Image
 
#12 ·
You're ignoring the weight of the seat rails.

My Kawai Works rails are maybe 15-20lbs. My Recaro RSGK is 10lbs. So we are talking 25-30lbs for a very lightweight setup. A smaller savings although still substantial if both seats are replaced.

View attachment 3629

I was going to point that out and everyone always forgot about the rails.
Racing seat is better in every way to an oem seats in a sportscar, unless you have chosen a wrong size for your body type. The only issue would be the in/outgress of the car.

My question to you is if anyone look into incoporating the one button slide forward rail into any race seats?
or, if the stock Oem can be retained and bolting the fixed seat mount on top of it?
 
#26 · (Edited)
What is the purpose of wanting to remove weight? Sure, if you're going to build a full-on race car, then start ripping out unneeded amenities. Just remember, there are ways to reduce weight while leaving the comfort features of the car.

Removing Unsprung Weight should be first and foremost. Lightweight wheels such as; Rays Engineering Volk Racing TE37, ZE40, etc, or Wedsports TC105N, are all good light weight choices. A competition brake kit can reduce unsprung weight. Additionally, a 1-piece carbon driveshaft, lightweight flywheel, and lightweight pulleys can have a great affect on driving feel and engine stress.

For every Pound of Unsprung Weight removed, it is equivalent to 10 Pounds of Sprung weight.
 
#62 ·
Sorry for the late reply

I believe Orido-san has alluded a while back the bracket would be for the LFX36, though the Japanese use the A3 instead of the L3. Don't know if that would be an issue.

Also, I am also tempting to get a Li ion battery as a mid-early mod for my incoming GR86, but I've never dealt with batteries before. Could you give me some advice on changing to and maintaining a Li ion battery? Thank you~
 
#30 ·
Thanks @apex2apex , I wasn't aware of the difference between sprung and unsprung weight yet. It makes sense though if you think about it.

The important key takeaway (as I understood it) is that unsprung weight (weight that's not supported by the springs) has an exponential effect on acceleration (instead of a linear effect as sprung weight has) because most components that make up unsprung weight are also rotating mass. And according to my research, rotating mass is around 3x times harder to accelerate or decelerate per kg than a non rotating mass.

The other benfit of reducing unsprung weight is that the springs have a much easier job to keep the tires planted on the road, because they have to push less weight downwards whenever the wheels get pushed upwards due to bumps on the road. That translates to better grip and more ability to put the available horsepower down on the road.
 
#31 ·
Thanks @apex2apex , I wasn't aware of the difference between sprung and unsprung weight yet. It makes sense though if you think about it.

The important key takeaway (as I understood it) is that unsprung weight (weight that's not supported by the springs) has an exponential effect on acceleration (instead of a linear effect as sprung weight has) because most components that make up unsprung weight are also rotating mass. And according to my research, rotating mass is around 3x times harder to accelerate or decelerate per kg than a non rotating mass.

The other benfit of reducing unsprung weight is that the springs have a much easier job to keep the tires planted on the road, because they have to push less weight downwards whenever the wheels get pushed upwards due to bumps on the road. That translates to better grip and more ability to put the available horsepower down on the road.
What will you choose to focus on first?
 
#37 ·
How much lighter is the rubber sidewall than a forged aluminum wheel section?
Now if you kept the sidewall close and just lowered and geared the car lower that would be faster in most instances.

I'd assume a 17x7.5 or 7x8 on 225 or 235s with the shortest sidewalls would be the fastest. Width adds weight as well.
 
#40 · (Edited)
Has anyone had experience with using billet aluminium/titanium components for like say the suspension area? I'm guessing not only that they tend to be more stronger than the OEM stamped steel components, but they also are lighter too?

Speaking of billet components, I saw a video of the Alfaholics GTAR-290 (on a tight twisting winding road, bare in mind) keeping up well with the M2 Competition. The spec on that car meant that it had 290hp per ton from its 830kg weight with a 240hp engine. The 5kg reduction in suspension components made that car absorb the bumps much more efficiently (rebound better). No doubt, its an expensive modification to do, but it pays dividends to the way the car behaves.
 
#41 ·
For your reading pleasure. The Hows And Whys of Battery Relocation - Garage Tech. I’m still researching battery options, but have used an Odyssey PC680 in the past on my E46 M3. I’m also wondering if I need to run a full length negative cable or just short runs to chassis ground on both ends (trunk and engine bay). I will create a specific thread when I sort some details.
 
#44 ·
I did a battery relocation to the trunk of a1964 Falcon (back in the eighties) and had some grief until I ran a -ve cable from the battery to a starter bolt, problem solved. Grounds are tempermental. You practically need to be an electrical engineer and metallurgist to know what will work.

Looking at what I just typed I realize that it was no help.